Stitch files for Australian embroidery shops

Embroidery Digitising for Australian Embroiderers

Send us a logo, crest or sketch and our digitisers build it into a stitch file your machine can run straight away: DST, PES, EXP, JEF, VP3 or whatever format you use. You pay one flat price in Australian dollars per design, never per stitch, and standard files come back in 4 to 8 hours. A stitch simulation preview and unlimited revisions come with every order.

Digitised by hand, never auto-converted
Checked by a second digitiser before delivery
Priced in AUD per design, not per stitch
Digitising since 2015
Get a design digitised
Planned for the garment and machine you name
From A$10 per design
Stitch angles, underlay and density set by a digitiser
Second digitiser checks every file
All machine formats and a stitch preview included

Free quote, nothing to pay now. Need rush, formats or notes? Use the full form

2015
Digitising since
4 to 8h
Standard delivery
1 to 2h
Super rush option (+50%)
100+
Employed team members
40,000
Designs a month, approx.
At a glance

Our embroidery digitising in brief

What you receiveA machine-ready stitch file made from your artwork, with stitch types, angles, underlay, density and running order worked out for the garment it is going on
Who uses itEmbroidery shops, uniform and workwear suppliers, promotional product companies, schoolwear suppliers, club merchandise sellers and businesses running their own machines
How to orderUpload online, one design or a batch at a time. No account, contract or minimum order
ArtworkAI, EPS, PDF or SVG works best; a JPG, PNG, scan or phone photo is fine
SizesFinished width or height in millimetres for each position
Files deliveredDST, PES, EXP, JEF, VP3, HUS, XXX, TAP or the format your machine reads, plus a stitch simulation preview
RevisionsUnlimited, with no time limit
PriceOne flat AUD price per design, set by complexity or technique. See the price table below
TurnaroundStandard 4 to 8 hours, rush 2 to 4 hours (+50%), super rush 1 to 2 hours (+50%). We work 24/7
InvoicingInvoiced in AUD by Zorixo Ventures, LLC, our US company; Net-30 for approved trade accounts
Why the file matters

The file decides how the garment turns out

Digitising is the step where a picture becomes a set of instructions for the machine: the order of every stitch, which way it runs, how tightly the stitches sit and what goes underneath them. Your machine does exactly what the file tells it, so every choice made at the digitising stage ends up on the polo, jumper or cap.

On screen, a rushed file and a careful one can look almost the same. The difference turns up at the machine: snapped threads, a rippled front on a polo, outlines sitting a millimetre away from their fills, and blanks you have already paid for going in the bin.

Those problems usually come from software that auto-converts a JPG with the same settings for every fabric, or from files bought cheaply online with nobody to fix them when they fail. If you already have a file that stitches badly, send it for a free check and repair quote before you run the job again.

Every PlixaLabs file is built by hand by an employed digitiser and then checked by a second digitiser before it reaches you. Complex designs and first orders from new customers are sometimes test-sewn as well. Auto-conversion plays no part at any stage.

What goes into every file
01
Density and underlay for the fabric
A polycotton polo, a fleece jumper and a cotton drill work shirt each need different density and underlay. We set both for the garment you name, so the logo neither puckers the front nor sinks into the pile.
02
Pull compensation
Stitches pull fabric in along their length and push it out at the ends. We allow for that in the file, so round shapes stay round and outlines stay on top of their fills.
03
Running order and tie-offs
A planned running order means fewer trims, jumps and colour changes on every head. Tie-ins and tie-offs on each element keep stitches from working loose on the machine or in the wash.
What we digitise

Specialist files for each technique

Every technique has its own page on how the file is built and what we need from you.

TechniqueWhat changes in the file
Business logosBrand marks redrawn in stitches so they stay clear on polos, shirts and jumpers, with thread colours matched to your reference
Left chest logosBuilt at about 75 to 90 mm wide for the most common uniform position, with small lettering opened up so it still reads
Caps and hatsStitched from the centre seam outwards and sized for trucker caps, bucket hats, broad-brim hats and beanies
3D puffSatin columns wide enough to cover the foam, with clean ends so the excess tears away
Jacket backsLarge designs planned to control the distortion that builds up across a big stitch area
Patches and badgesBorders built for the edge finish, from merrowed to laser-cut
AppliquΓ©Placement, tack-down and cover stages, plus a cutting template for the fabric
ColoreelColour blends and changes within a single thread, prepared for Coloreel units

Artwork too rough to work from? See vector artwork redraws.

Industries

Files planned for Australian uniforms and workwear

The same logo stitches differently on a hi-vis shirt, a set of scrubs and a club training top. Each industry page covers its garments and positions.

IndustryWhat we plan for
WorkwearCotton drill shirts, work polos, softshells and heavy jackets for trades and industrial crews, built to handle repeated hot washes
Hi-visLightweight polyester day and night shirts, vests and jackets, with lower stitch counts and logos kept clear of the reflective tape
HealthcareScrubs, clinic polos and fleece for medical, dental and aged care teams, with small names and titles kept readable
Corporate uniformsOne logo kept consistent across business shirts, polos, knitwear and jackets
SchoolwearSchool crests for jumpers, polos, blazers and hats, simplified so they read at small sizes
Club and teamwearClub crests on stretch performance fabrics, training tops, hoodies, trackies and jackets
Promotional productsClient logos on caps, beanies, bags and polos for promo product companies, delivered white-label
File formats

Every machine format, no extra charge

Tell us your machine brand or the format you need and we send the matching file.

FormatMachines that read it
DSTTajima, Barudan, SWF, Ricoma and most commercial multi-head machines
PESBrother
EXPMelco, Bernina
JEFJanome
VP3 / HUSHusqvarna Viking
XXXSinger
TAPHappy

A stitch simulation preview comes with every order. To look inside a DST before it goes on the machine, open it in our free DST viewer, or read how the main embroidery formats differ.

Pricing

Flat AUD prices per design

Set by complexity or technique, never by stitch count. Each technique links to its own page.

Design typePriceNotes
SimpleA$10Text, wordmarks and basic logos, 1 to 3 colours
MediumA$15Logos with fills or mixed elements, 4 to 8 colours
ComplexA$22Fine detail, crests and emblems, 8 or more colours
Cap or hatA$12Centre-out file sized to your cap frame
PatchA$12Border built for the edge finish
AppliquΓ©A$12Placement, tack-down and cover stages
3D puffA$15Built for foam under satin columns
Jacket backA$18Large back designs
ColoreelA$20Files for Coloreel thread colouring
Vector art conversionA$8Artwork redrawn as clean vector
Rush (2–4 hours)+50%Added to the base price of the design
Super rush (1–2 hours)+50%Added to the base price of the design

Flat rate per design, not per 1,000 stitches. Every price includes all machine formats, a stitch simulation preview and unlimited revisions with no time limit. Standard delivery is 4–8 hours, 24/7.

Common problems

Auto-converted files vs a hand-built one

What a poorly made file does on the machine, and how we plan it out.

What goes wrong
Threads snapping mid-run. Stacked stitches and heavy density keep stopping the heads, so someone stands over one machine all afternoon.
Puckered polos. Nobody set density or underlay for the fabric, so the front ripples around the logo.
Gaps between outlines and fills. Without pull compensation, the shapes drift apart as the fabric moves.
Fixes that never stick. The seller changes something, the same fault comes back and the delivery date slips.
Stitches loosening in the wash. No tie-offs, so elements work free after a few washes.
How we build it
Built for your garment. Tell us the fabric and the density and underlay are set for it.
Straight advice on versions. We tell you when a polo file will not suit a fleece jumper or a cap.
Compensation in the file. Outlines and fills stay lined up on the stitched garment.
Unlimited revisions. Send a photo of the sew-out and we adjust the file, with no time limit.
Tie-ins and tie-offs everywhere. Stitches stay locked through production and washing.
What to send

What we need to digitise your design

Missing a detail? Send what you have and we will ask. Our artwork guide covers the rest.

  • Artwork: AI, EPS, PDF or SVG if you have it; otherwise a JPG, PNG, scan or clear phone photo
  • Finished size in millimetres, width or height, for each position
  • Garment and fabric: polo, work shirt, hoodie, fleece jumper, softshell, cap, bucket hat or bag
  • Position: left chest, full back, sleeve, cap front or bag panel
  • Machine brand or format: DST, PES, EXP, JEF or the machine you run
  • Thread colours: Pantone references, a brand guide or a photo of an existing garment
  • Turnaround: standard, rush or super rush
How it works

Ordering digitising online

Send one design or a batch, whenever the orders land.

Upload the artwork
Add the size in mm, the garment, the position and your machine format. No account or minimum order.
See the price first
You get the flat AUD price and delivery time before any work starts. Rush and super rush add 50%.
Built and checked by hand
A digitiser plans stitch types, underlay, density and running order, then a second digitiser checks the file.
Preview, download, stitch
Check the stitch simulation and download every format. If the sew-out needs a change, send a photo and we revise it.
FAQs

What Australian shops ask before they order

Yes. Send designs as the orders come in, one at a time or in batches, with no minimum order or contract. If you order regularly, supply clients under your own name or want account terms, open an outsourcing and trade account.
Standard delivery is 4 to 8 hours, rush is 2 to 4 hours and super rush is 1 to 2 hours, with rush and super rush each adding 50% to the design price. Our team works 24/7, so files sent during the Australian working day usually come back the same day.
Yes. Every design has one flat price in AUD, shown in the price table on this page, and Australian customers are invoiced in AUD by Zorixo Ventures, LLC, our US company. Every machine format, a stitch preview and unlimited revisions are included.
An employed digitiser at our production company, Zorixo Creations Pvt Ltd, in Bengaluru, India. The team of more than 100 has an average of 9 years' experience and handles around 40,000 designs a month. Every file is built by hand and checked by a second digitiser, and work is never passed to freelancers.
A converter traces pixels and guesses at stitch types. A digitiser plans stitch direction, underlay, density and pull compensation for a particular fabric, which is why converted files often look fine on screen and then pucker or gap once stitched. Our page on turning an image into an embroidery file sets out the options.
Often, yes. A file built for a polo can pucker a lightweight hi-vis shirt or sink into a fleece jumper, and caps and hats need their own centre-out file. Tell us every garment the design is going on and we will say which ones need their own version.
Send a photo of the stitched garment with the fabric and machine details. Revisions are unlimited with no time limit, so we keep adjusting density, underlay or running order until it runs cleanly. If you have a file from another digitiser that is causing trouble, see embroidery file repair.

New to embroidery digitising? Our guide explains how artwork becomes a stitch file. How digitising works β†’

Working out a digitising budget? See what sets the price of a design and how flat rates compare with per-stitch pricing. Digitising costs explained β†’

Comparing digitising services? A side-by-side of pricing, turnaround and what to check before you order. Compare digitising services β†’

Need Net-30, volume pricing or white-label files? Account terms and unbranded delivery are covered on one page. Trade accounts β†’

Who is behind PlixaLabs? Our companies and team. About PlixaLabs β†’

Upload your artwork for a hand-built file

Send the design with its size in mm, the garment and your machine, and we will return a ready-to-stitch file with a stitch preview at one flat AUD price per design.

Digitised by hand and checked by a second digitiser
Every machine format included
Unlimited revisions, no time limit

New registered business? Your first design is free: one Simple or Medium design at standard turnaround. How the free first design works
Ordering for clients or in volume? See trade & distributor accounts.

1
Standard: 4–8 hours
Flat price per design, 24/7
2
Rush: 2–4 hours
+50% on the base price
3
Super rush: 1–2 hours
+50% on the base price
Upload your artwork β†’

Invoiced by Zorixo Ventures, LLC Β· prices in AUD

Upload artwork Call