Team kit is made from stretchy, slippery performance polyester. A logo digitized for a cotton polo pulls a jersey out of shape, puckers around the edges and feels stiff against the body.
We build team logos with lighter density and stabilizing underlay for stretch, and we build large numbers as tackle twill appliqué so they stay soft and flexible. Caps and bags get their own files so the crest looks the same across the whole order.
Number and letter construction is covered on tackle twill numbers, and school spirit orders on spirit wear digitizing.
Puckered jersey crest? It is usually a cotton-weight file stitched on performance polyester.