Grassroots football, rugby, cricket and netball clubs order the same badge on training tops, coaches' jackets, kit bags and beanies. Most of that kit is lightweight performance polyester, and a badge built for a cotton polo drags it into ripples.
We build the club badge with lighter density and underlay made for stretch, and supply separate files for bags and caps so the badge looks identical across the whole club order.
Squad numbers and initials are covered on appliqué squad numbers, and sew-on club badges on badge digitising.
A rippled badge on a training top is almost always a cotton-weight file on performance polyester.